QTM1300/1450/1650 High-speed Automatic Flute Laminator


    High speed Automatic Flute Laminator

    I. Specifications:

      Model

       ―1300

        ―1450

    ―1650

     Max. Sheet Size

    1300mmx1300mm

    1450mmx1450mm

    1650mmx1600mm

    Min. Sheet Size

    500mmx440mm

    500mmx440mm

    500mmx440mm

    Thickness of face Paper

    120~450g/

    120~450g/

    120~450g/

    Thickness of Bottom Paper

    ABCEF 3&5 Ply

    ABCEF 3&5 Ply

    ABCEF 3&5 Ply

    Max. Speed

    153pcs/min

    153pcs/min

    153pcs/min

    Laminating Precision

    ±0.75mm

    ±0.75mm

    ±0.75mm

     Total Weight

    8700kg

    9500kg

    10500kg

    Total Length

    10700 mm

    12000 mm

    13000 mm

    Operation Space (mm)

    3000x13500

    3100x13500

    3000x13500

     Power

    3~380V(50Hz)

    3~380V(50Hz)

    3~380V(50Hz)

    II. Features of the machine:

    a) Key Points

    i. High SpeedIt can run 11000 sheets per hours for sheet length 450mm.

    ii. High Precision:  At normal speed the precision can be controlled at ±1 mm with the yield 98%.

    iii. Glue saving:  It can be 30 grams of glue per square meter.

    b) General Introduction:

    The QTM series High Speed Automatic Flute Laminator is suitable for the lamination of printed cardboard paper with 3 ply or 5 ply corrugated sheet which is mainly used in food, beverage boxes etc.

    The machine adopts chasing registration method with the help of imported low-voltage parts, liquid sensor and  motion control system.

    c) Machine Structure:

    Upper Feeding PartFeed the paper of 120-450gsm. It can be thinner according to the size and quality of the paper

    Bottom Feeding PartFeed different kinds of corrugated sheet between ABCEF 3&5 Ply.

    ConveyorPress the laminated paper and convey to the paper delivery unit.

    Gluing PartCoating glue on the bottom paper.

    d) Features by Parts:

    i. Upper Feeding Part:

    1. High speed feeder with 3 sucking suckers and 4 delivery suckers with the highest speed 12000 sheets per hour.

    2. Double sucking rubber and single rubber forwarding which can avoid effectively double paper.

    3. There are two side blowers as well. The position of the side blower can be adjusted to ensure the smooth feeding of paper.

          

    ii. Top Paper Conveying Part:

    The conveying of the face paper unit adopts scale feeding methodCompared with paper to paper conveyingthe advantage is that the conveying speed of face paper can be reducedensuring the smooth feeding of the paper when running in high speed, without worrying of the scraping of the paper by side lays and when the paper is uneven, the paper front will press the paper back to make the ahead paper even.

    iii. Lay for the Pre-loading Paper Pile Part

    There also has paper pile lay at paper piling part which makes the 

    paper piling easily. It is equipped with rough adjusting wheel and

    fine adjustment bar.

    e) Side Lays of top paper to ensure the precision at side-way

    There is a side lay device-puller on machine operation side for better guarantee the face paper side-way precision. There have 4 face paper sensors and 4 bottom paper sensors detecting the paper front edge positions, and two servo motors correct the laminating movement real-timely.

          

     Lays For bottom sheet

    The adjustment of corrugated board includes side board adjustment front lay adjustment and paper frame adjustment.Side board and front lay can be adjust by manual and lock button based on paper size.

    f) When order is changed, the operator can do the order change easily by turning these wheels which makes the operation easy and fast. It also can control with hand wheel or the model of corrugated board.

    g) Automatic Glue Supply System: The machine adopts imported liquid level controller for glue supply. When detecting no glue in the glue barrel, it can stop the feeder automatically to avoid waste of paper.

    h) Motion Control System: This machine adopts perfect combination of motion control system and servo system for better lamination precision. It only needs data input.

    i) The advantage of adopting motion control system is to keep face paper and bottom paper with good lamination precision.

    j) Watering Roller: It can not only wash the dirt out of the bottom paper back, but also can pasting water on the bottom paper to make it soft and even to facilitate the lamination.  

    k) Timing belt Transmission: Machine adopts timing belt transmission with stable running high precision and low noise.

    l) Front Lead Feeding Device: The bottom paper section adopts accurate vacuum feeding with big volume fan for better conveyor of curve paper. It is much better and convenient for five layer board stick. The servo motor control the red feeding wheel which makes the bottom paper run smoothly and accurately.

    m) The special parameters on the touch screen can be adjusted according to the  paper type, for example, the distance of feeder lifting

    n) It is convenient when adjust the position of  face paper and bottom paper. If you want to the face paper exceed the bottom paper 3mm, enter 3 on the screen. The data can not be changed when the machine speed is changing, the max data can be 30-40.,it can satisfy the demand of some special user.

    III. Configurations:

    Name

    Brand

    PLC

    SIMENS S7-200

    Servo motor and controller

    JAPAN YASKAWA

    Touch screen

    TAIWAN WEINVEW

    Frequency transformer

    JAPAN MITSUBISHI E740

    Photoelectric switch

    SWITZERLAND BANMER

    Contactor

    FRENCH SCHNEIDER

    Relays

    JANPAN OMRON

    Button

    SHANHAI TIANYI

    Glue liquid control

    JAPAN OMRAN

    Cog belt

    TAIWAN SANWU

    The key bearing

    JAPAN NSK

    Other Bearings

    RENBEN BEARING

    Main Power Motor

    GERMANY SIMENS

    Air Pump

    Tai Wan Brand EUROVAC Rotary Vane Pump

    IV. Attached Tools

     

    L type hexagonal Spammer

    One set

    T type hexagonal&n, bsp;Spammer 5,6mm

    Each of 1 branch

    Monkey Wrench  2″

    1PC

    Plus Screwdriver

    1PC

    Minus Screwdriver

    1PC

    Plum wrench openings

    10,12,13,14,17,19 (each1 PC)

    Sharp-nose pliers     6″

    1PC

    Slip joint pliers     8″

    1PC

    Shaft retaining ring clip S

    1PC

    Hole clasp clip R

    1PC

    TOP Tape measure 3.6M

    1PC

        Aluminum Ladder

    1PC

      Tools Box

    1PC

    Operation Manual

    1PC

       Glue Barrel

    1PC

    V. Attached Spare Parts:

    Sucker Rubber Ring

    30PC

    Paper Delivery plate

    1PC

    Pre-piling paper trolley

    1PC

    Pallet (Wide)

    4PC

    Pallet( narrow)

    4PC

    Switzerland BANMER photoelectric switch

    1 PC

    Tai Wan Yangming proximity switch

    1PC

    08B Chain Clip

    3PC

    12A Chain Clip

    3PC

    08B  chain transition section

    3PC

    12A  chain transition section

    3PC

                                                                                           

     

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