JDT-1000A Automatic Twin-head Bundling Machine


    I. Introduction

       JDT1000 automatic bundling machine simple type is the last process of carton packing, it can be connected with automatic folder gluer to bundle the paper pile automatically. This machine can save labor and increase production yield effectively.

    II. Main Features

    l The machine is developed on the basis of the belt type bundling machine, equipped with semi-automatic bundling machine knot head, easy operation, no need training special operators.

    l Knotting tidy and tight, the head under 72 hours test run before delivery which is ensuring the quality and stability, make the knot failure rate lower than 2‰

    l Beak using Chromium-molybdenum alloy processed by a special CNC procedure makes it anti-wear and knot tidy.

    IV. Specification

    Carton Range

    A.B.C.AB. 3& 5 corrugated carton

    Max. Bundle Size(L*W*H)

    1300*1000*280mm

    Min. Bundle Size(L*W*H)

    450*300*50mm

    Bundle Speed

    10-15 pile/min

    Total Power

    2.6KW

    Air Source

    0.8Mpa

    Power Supply

    3~380V 50Hz

    Machine Parameter

    3000*2800*2200mm

    Machine Weight

    2500kg

    PE Rope Size

    28#

    Installation Area

    3000*2800mm

    V. Main parts and features

    A. Conveying unit

    1. Side and front aligning cylinder, pressing cylinder all adopts Airtac brand with features of long service life. The limit sensor detecting the carton pile position and control the aligning movements, easy adjustment.

    2. Frequency converter control the conveying speed, the operator can choose the best speed based on different carton size.

    3. Pusher type feeding method can feed and align the carton pile when moving, also this kind can help the bundling more tighten.

    B. Knotting unit

    The use of self produced designed knotting head, through ten years of production experience and improvement, make the structure of more scientific and precise, with features of high efficiency, easy maintenance and low cost.

    C. Bundling unit

        Mechanical cam and three link rod design imitate the semi automatic bundling machine arm rotary structure, it can increase the working stability and extend device service life. The bundling arm around the beak do clockwise action, with advantages of knot tighten and rope saving.

    1. Equip with floating junction between front lay and cylinder rod, to prevent collision hard connect with cylinder, make cylinders service life more longer.

    E. Rope feed unit

    1.Pullback spring structure can store rope, buffering the rope feeding action when machine running.

    2.Air-operated rope pressing sheet, can control the bundling tight.

    F. Air storage unit

    Equipped with double sides gas tanks, can ensure air smooth supply and stable pressure, reduce the cylinder limit by the gas flow.

    G. Control panel and adjustment

    Automatic adjustment functions, the operator only need to input the carton piles width and length, machines side lay and front lay will be adjusted automatically.

    VI. Electrical Components

    A. Electrical parts

    Name

    Brand

    Model

    Frequency Inverter

    Shilin

    Power Supply

    Taiwan

    S-50-24

    Contactor

    Schneider

    LC1-D0910M5C

    button

    China

    knob

    China

    Emergency

    Photoelectric

    Omron

    E3F3-D11

    Power switch

    Chint

    Motor

    Zhongda

    Cylinder

    Airtac

    B. Spare Parts

    No.

    Name

    Quantity

    1

    Socket head wrench

    1 set

    2

    Screw driver(plus)

    1

    3

    Screw driver(minus)

    1

    4

    pliers

    1

    5

    Monkey wrench

    1

    6

    Spanner

    3

     

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