1500TN DIE CUTTING AND FOIL STAMPING MACHINE


    I.Price:

    NAME MODEL   UNIT UNIT PRICE
    Automatic Die-Cutting and Foil Stamping Machine Excellent 1500TN 1 SET
    1.Note: 1. The price is Fob Tianjin Port price.
    2.The Validity of the price is for three months

     

    II.Specifications

    Model    1500TN
    Max. Sheet Size (WxL) 1500 x 1100mm
    Min. Sheet Size (WxL) 400 x 370mm
    Max Die Cutting Size 1480 x 1080mm
    Paper Thickness Cardboard 0.1-2.0mm
    Cardboard 80g/㎡-2000g/㎡
    Corrugated Board≤4mm
    Paper feeding height 1700mm(with wooden Pallet)
    Paper delivering height 1350mm(with wooden Pallet)
    Die cutting precise ≤±0.10mm
    Gripper Margin 7-17mm
    Max Speed 5000s/h
    Dimension(length*wide*height) 10244x 2727(no pedal plate) x 2815mm
    Total Weight About 28000KG
    Power 20Kw
    Main Motor Power 15Kw
    Pressure 500T

     

    III.Machine Profile:

    • High Precision: At normal speed the precision can be controlled at ±0.075 mm with the yield 99.9%
    • Low Noise: Noise index ≤73db under normal operation of the machine
    • Fast Order Exchange:the change order time based on different products, usually 10 minutes can complete the exchange
    • The heating of the stamping plate is direct heating which is strong and fast, suitable for fast stamping
    • The step skip of foil roll is servo controlled with the precision of ±0.5 mm, foil saving.

     

    IV.Standard Configuration And Function

    a) a)High Speed Feeder & Paper Feeding Department:

    ● Fish scale feeding method, max. speed can reach 125 sheets/min

    ● Feeder with correction function, with two-sided eight-speed calibration correction adjustment, the requirements of paper loading is also greatly reduced.
    ● 4 sucking suckers and 6 delivery sucker, the suction head can adjust angle and height according to the paper deformation condition,stable feeding.

    ● 3 anti-collision safety designs,multi-directional protection feeder head

    ● Non-stop high-speed feeder, equipped with mechanical dual gear dual sheet detection mechanism

    ● Both the operating surface and the transmission surface are equipped with one push-pull dual-purpose side lay devices,push and pull can be easily converted

    b) Die Cutting Unit:

    ● The bottom, moving, upper platform, the both transmission and operating surfaces are cast iron wall panels
    ● The flatness of the moving and the upper platform is less than 0.01mm(≤1㎡).

    ●40 Cr crankshaft

    ● The worm gears and worms adopts German SEW which have a large number of contact teeth and are not easy to wear.

    ● The max. die cutting pressure can be achieve 500T.

    ● Lubricating oil secondary filtration system in main transmission box

    ● Machine with imported Torsion limited overload protector

    ● Seven sets of imported anodized aluminum alloy gripper bar and positioning parts.

    ● The main drive is timing belt, which has the characteristics of high transmission precision and low noise

    ● Main transmission adopts imported pneumatic clutch brake device

    c)Foil Stamping Unit

    ● The machine adopts 3 sets of electrochemical aluminum foil step rollers in the longitudinal direction, which are controlled by 3 AC servos respectively. It can realize step skipping and step function. At the same time, there is a synchronous foil collecting roller controlled by an AC servo to achieve synchronization of foil feeding and collecting horizontal. There are 2 anodized aluminum foil step rollers in the lateral direction, which are controlled by 2 AC servo respectively. It can also realize skip and step independently. It has advanced function and is equipped with a synchronous foil retracting roller controlled by an AC servo to achieve synchronized foil feeding and retracting.

    ● The voltage regulating part adopts a voltage regulating mechanism controlled by a servo motor to realize automatic voltage regulating function

    ●The electric heating plate of this machine is divided into 24 temperature control areas, with a heating area of 1500 x 1100. It is characterized by 24 temperatures can be controlled separately, and the max heating temperature allowed in each heating area is 200°

    ● The machine is equipped with paper blowing and aluminum foil and paper separation devices to achieve the rapid separation of aluminum foil and paper at different times during thin paper blowing and hot stamping.

    ● The vertical foil rack adopts double-layer pull-out type, which can realize external replacement of foil and reduce the time and labor intensity of changing foil

    d)Delivery Unit:

    ● Automatic secondary paper receiving device to achieve automatic conversion between primary and secondary paper receiving

    ● Thin paper blowing flat device,with the receiving brush, make 80 grams of cardboard easily

    Pneumatic viewing sampling mechanism

    ● With paper insertion counting function

    e) Electricity:

    The EXCELLENT 1500TN automatic die-cutting and hot stamping machine has passed the EU CE safety certification.

    ● The safety door circuit and emergency stop circuit are all controlled by safety relay ducal circuits Which can ensure the worker safety.

    The combination of PLC and human-machine interface HMI makes it more convenient for operators to “communicate” with machines

    f) Brands or origin of main electric parts applied:

    Name Brand Origin
    1 Torque limiter GOLDEN STAR Taiwan
    2 Worm Gear TEZIGN Taiwan
    3 Pneumatic clutch OMPI Italy
    4 Main chain RENOLD UK
    5 Feeder Pump BECK Germany
    6 Paper feeding conveyor belt SAMPLA Germany
    7 Paper gripper YIJIBANG Tai wan
    8 Steel Plate LIANGFENG Shanghai, China
    9 Transmission Belt GATES USA
    10 Intermittent oil lubrication mechanism KING-CHU Taiwan
    11 HMI  DELTA Taiwan
    12 Bearing SKF/NSK Japan/Sweden
    13 Main Motor TECO Taiwan
    14 PLC OMRON Japan
    15 Limit Switch OMRON Japan
    16 Photoelectric switch OMRON Japan
    17 Encoder OMRON Japan
    18 Servo Motor YASKAWA Japan
    19 Motion Controller TRIO UK

    v.Other information:

    1. The above price is based on FOB Tianjin, China.
    2. The enclosed pictures are just for reference, kindly please make the specification and object as the standard.
    3. As for the overseas installation, the customer shall pay each installation person 150.00USD per day and bear the costs of air trip tickets, food and accommodation.
    4. The fabrication period is within 120 days and the installation period within around 15 days after the advance payment received.
    5. 30% advance payment paid by T/T before fabrication and 70% balance payment before delivery.
    6. The machine above needs a 40’ H container.

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